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A review on ductile mode cutting of brittle materials

Elijah Kwabena ANTWI, Kui LIU, Hao WANG

《机械工程前沿（英文）》 2018年第13卷第2期页码 251-263 doi: 10.1007/s11465-018-0504-z

摘要：

Brittle materials have been widely employed for industrial applications due to their excellent mecha-nical, optical, physical and chemical properties. But obtaining smooth and damage-free surface on brittle materials by traditional machining methods like grinding, lapping and polishing is very costly and extremely time consuming. Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittle materials. Thus the study of ductile mode cutting of brittle materials has been attracting more and more efforts. This paper provides an overview of ductile mode cutting of brittle materials including ductile nature and plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulation, critical undeformed chip thickness, brittle-ductile transition, subsurface damage, as well as a detailed discussion of ductile mode cutting enhancement. It is believed that ductile mode cutting of brittle materials could be achieved when both crack-free and no subsurface damage are obtained simultaneously.

关键词： ductile mode cutting brittle materials critical undeformed chip thickness brittle-ductile transition subsurface damage molecular dynamic simulation

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Advances in molecular dynamics simulation of ultra-precision machining of hard and brittle materials

Xiaoguang GUO,Qiang LI,Tao LIU,Renke KANG,Zhuji JIN,Dongming GUO

《机械工程前沿（英文）》 2017年第12卷第1期页码 89-98 doi: 10.1007/s11465-017-0412-7

摘要：

Hard and brittle materials, such as silicon, SiC, and optical glasses, are widely used in aerospace, military, integrated circuit, and other fields because of their excellent physical and chemical properties. However, these materials display poor machinability because of their hard and brittle properties. Damages such as surface micro-crack and subsurface damage often occur during machining of hard and brittle materials. Ultra-precision machining is widely used in processing hard and brittle materials to obtain nanoscale machining quality. However, the theoretical mechanism underlying this method remains unclear. This paper provides a review of present research on the molecular dynamics simulation of ultra-precision machining of hard and brittle materials. The future trends in this field are also discussed.

关键词： MD simulation ultra-precision machining hard and brittle materials machining mechanism review

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A concise review about fracture assessments of brittle solids with V-notches

Hsien-Yang YEH, Bin YANG

《结构与土木工程前沿（英文）》 2019年第13卷第2期页码 478-485 doi: 10.1007/s11709-019-0520-z

摘要：

A concise review of recent studies about the fracture assessments of elastic brittle solid materials containing V-notches is presented. In this preliminary and brief survey, elastic stress distributions in V-notched solids are discussed first. The concept of notch stress intensity factor is introduced. Combine the digital image correlation method with numerical computation techniques to analyze the stress distribution near the notches. Fracture criteria such as strain energy density, J-integral, theory of critical distance are used.

关键词： fracture assessment brittle solids V-notches review

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A FEniCS implementation of the phase field method for quasi-static brittle fracture

HIRSHIKESH, Sundararajan NATARAJAN, Ratna Kumar ANNABATTULA

《结构与土木工程前沿（英文）》 2019年第13卷第2期页码 380-396 doi: 10.1007/s11709-018-0471-9

摘要： In the recent years, the phase field method for simulating fracture problems has received considerable attention. This is due to the salient features of the method: 1) it can be incorporated into any conventional finite element software; 2) has a scalar damage variable is used to represent the discontinuous surface implicitly and 3) the crack initiation and subsequent propagation and branching are treated with less complexity. Within this framework, the linear momentum equations are coupled with the diffusion type equation, which describes the evolution of the damage variable. The coupled nonlinear system of partial differential equations are solved in a ‘staggered’ approach. The present work discusses the implementation of the phase field method for brittle fracture within the open-source finite element software, FEniCS. The FEniCS provides a framework for the automated solutions of the partial differential equations. The details of the implementation which forms the core of the analysis are presented. The implementation is validated by solving a few benchmark problems and comparing the results with the open literature.

关键词： phase field method FEniCS brittle fracture crack propagation variational theory of fracture

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Research progress on ultra-precision machining technologies for soft-brittle crystal materials

Hang GAO,Xu WANG,Dongming GUO,Yuchuan CHEN

《机械工程前沿（英文）》 2017年第12卷第1期页码 77-88 doi: 10.1007/s11465-017-0411-8

摘要：

Soft-brittle crystal materials are widely used in many fields, especially optics and microelectronics. However, these materials are difficult to machine through traditional machining methods because of their brittle, soft, and anisotropic nature. In this article, the characteristics and machining difficulties of soft-brittle and crystals are presented. Moreover, the latest research progress of novel machining technologies and their applications for soft-brittle crystals are introduced by using some representative materials (e.g., potassium dihydrogen phosphate (KDP), cadmium zinc telluride (CZT)) as examples. This article reviews the research progress of soft-brittle crystals processing.

关键词： brittle soft functional crystal ultra-precision machining

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Implementation aspects of a phase-field approach for brittle fracture

G. D. HUYNH, X. ZHUANG, H. NGUYEN-XUAN

《结构与土木工程前沿（英文）》 2019年第13卷第2期页码 417-428 doi: 10.1007/s11709-018-0477-3

摘要： This paper provides a comprehensive overview of a phase-field model of fracture in solid mechanics setting. We start reviewing the potential energy governing the whole process of fracture including crack initiation, branching or merging. Then, a discretization of system of equation is derived, in which the key aspect is that for the correctness of fracture phenomena, a split into tensile and compressive terms of the strain energy is performed, which allows crack to occur in tension, not in compression. For numerical analysis, standard finite element shape functions are used for both primary fields including displacements and phase field. A staggered scheme which solves the two fields of the problem separately is utilized for solution step and illustrated with a segment of Python code.

关键词： phase-field modeling FEM staggered scheme fracture

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Hierarchically porous zeolites synthesized with carbon materials as templates

《化学科学与工程前沿（英文）》 2021年第15卷第6期页码 1444-1461 doi: 10.1007/s11705-021-2090-6

摘要： Hierarchically porous zeolites are promising candidates in catalytic conversion of relatively bulky molecules, and their syntheses have attracted significant attention. From both industrial and scientific perspectives, different carbon materials have been widely employed as hard templates for the preparation of hierarchically porous zeolites during the past two decades. In this review, the progress in synthetic strategies using carbon materials as templates is comprehensively summarized. Depending on the affinity between the carbon templates and zeolite precursors, the substantial strategies for synthesizing hierarchical zeolites are introduced in direct templates and indirect templates. Direct templates methods, by which the carbon materials are directly mixed with precursors gel as hard templates, are first reviewed. Then, we discuss the indirect templates method (crystallization of carbon-silica composites), by which the carbon is produced by in situ pyrolysis of organic-inorganic precursors. In addition, the technique of encapsulating metal species into zeolites crystals with the assistance of carbon templates is also discussed. In the conclusion part, the factors affecting the synthesis of carbon-templated hierarchically porous zeolites are remarked. This review is expected to attract interest in the synthesis strategies of hierarchically porous zeolites, especially cost-effective and large-scale production methodologies, which are essential to the industrial application of hierarchical zeolites.

关键词： hierarchical zeolites carbon materials direct templates indirect templates carbon-silica composites

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Influence of envelope insulation materials on building energy consumption

Junlan YANG, Jiabao TANG

《能源前沿（英文）》 2017年第11卷第4期页码 575-581 doi: 10.1007/s11708-017-0473-7

摘要： In this paper, the influence of different external wall insulation materials on the energy consumption of a newly built apartment in Germany is investigated. Three types of insulation materials commonly used in Germany including mineral fiber, polyurethane, and vacuum insulation panel are chosen for the case studies. An energy analysis model is established to clarify the primary energy use for production of the insulation materials and for building space heating. The calculation results show that the energy consumption for insulation material production increases with the insulation thickness, whereas the energy use for space heating decreases with the insulation thickness. Thus, there exists an optimum thickness to get the lowest total energy consumption for each kind of insulation material. The ascending order of the total energy consumption of the three materials is mineral fiber, polyurethane, and vacuum insulation panel. However, the optimum insulation thicknesses for the three insulation materials show a verse order at a certain heat transfer coefficient of the base envelope. The energy payback time (EPT) is proposed to calculate the payback time of the primary energy use for insulation material production. Mineral fiber has the shortest time, followed by polyurethane and vacuum insulation panel. The EPTS is 10, 19 and 21 years, respectively when the heat transfer coefficient of the base envelope is 0.2 W/(m ·K). In addition, the simulated results show that the theoretical value and the simulated value are basically identical.

关键词： building envelope insulation materials energy consumption payback time

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Emerging electrochemical processes for materials recovery from wastewater: Mechanisms and prospects

Lingchen Kong, Xitong Liu

《环境科学与工程前沿（英文）》 2020年第14卷第5期 doi: 10.1007/s11783-020-1269-2

摘要： Abstract • Mechanisms for selective recovery of materials in electrochemical processes are discussed. • Wastewaters that contain recoverable materials are reviewed. • Application prospects are discussed from both technical and non-technical aspects. Recovering valuable materials from waste streams is critical to the transition to a circular economy with reduced environmental damages caused by resource extraction activities. Municipal and industrial wastewaters contain a variety of materials, such as nutrients (nitrogen and phosphorus), lithium, and rare earth elements, which can be recovered as value-added products. Owing to their modularity, convenient operation and control, and the non-requirement of chemical dosage, electrochemical technologies offer a great promise for resource recovery in small-scale, decentralized systems. Here, we review three emerging electrochemical technologies for materials recovery applications: electrosorption based on carbonaceous and intercalation electrodes, electrochemical redox processes, and electrochemically induced precipitation. We highlight the mechanisms for achieving selective materials recovery in these processes. We also present an overview of the advantages and limitations of these technologies, as well as the key challenges that need to be overcome for their deployment in real-world systems to achieve cost-effective and sustainable materials recovery.

关键词： Materials recovery Electrosorption Capacitive deionization Redox processes Electrochemical precipitation

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Promoting hydrogen industry with high-capacity Mg-based solid-state hydrogen storage materials and systems

《能源前沿（英文）》 2023年第17卷第3期页码 320-323 doi: 10.1007/s11708-023-0889-1

摘要： Promoting hydrogen industry with high-capacity Mg-based solid-state hydrogen storage materials and systems

关键词： materials systems

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Advanced materials: adsorbent and catalyst for environmental application

Junhua LI, Shubo DENG

《环境科学与工程前沿（英文）》 2013年第7卷第3期页码 301-301 doi: 10.1007/s11783-013-0529-9

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Recycling Materials from Waste Electrical and Electronic Equipment

Jinhui Li

《环境科学与工程前沿（英文）》 2017年第11卷第5期 doi: 10.1007/s11783-017-1001-z

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Preface to special issue on “Advanced Materials and Catalysis”

《化学科学与工程前沿（英文）》 2021年第15卷第6期页码 1357-1359 doi: 10.1007/s11705-021-2119-x

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Effect of graphene and its derivatives on thermo-mechanical properties of phase change materials and

《能源前沿（英文）》 2022年第16卷第2期页码 150-186 doi: 10.1007/s11708-021-0795-3

摘要： Phase change materials (PCMs) play a leading role in overcoming the growing need of advanced thermal management for the storage and release of thermal energy which is to be used for different solar applications. However, the effectiveness of PCMs is greatly affected by their poor thermal conductivity. Therefore, in the present review the progress made in deploying the graphene (Gr) in PCMs in the last decade for providing the solution to the aforementioned inadequacy is presented and discussed in detail. Gr and its derivatives ((Gr oxide (GO), Gr aerogel (GA) and Gr nanoplatelets (GNPs)) based PCMs can improve the thermal conductivity and shape stability, which may be attributed to the extra ordinary thermo-physical properties of Gr. Moreover, it is expected from this review that the advantages and disadvantages of using Gr nanoparticles provide a deep insight and help the researchers in finding out the exact basic properties and finally the applications of Gr can be enhanced.

关键词： phase change materials (PCMs) graphene thermal conductivity characterization

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Research on applications of piezoelectric materials in smart structures

Jinhao QIU, Hongli JI

《机械工程前沿（英文）》 2011年第6卷第1期页码 99-117 doi: 10.1007/s11465-011-0212-4

摘要：

Piezoelectric materials have become the most attractive functional materials for sensors and actuators in smart structures because they can directly convert mechanical energy to electrical energy and vise versa. They have excellent electromechanical coupling characteristics and excellent frequency response. In this article, some research activities on the applications of piezoelectric materials in smart structures, including semi-active vibration control based on synchronized switch damping using negative capacitance, energy harvesting using new electronic interfaces, structural health monitoring based on a new type of piezoelectric fibers with metal core, and active hysteresis control based on new modified Prandtl-Ishlinskii model at the Aeronautical Science Key Laboratory for Smart Materials and Structures, Nanjing University of Aeronautics and Astronautics are introduced.

关键词： piezoelectric materials vibration control energy harvesting structural health monitoring piezoelectric hysteresis